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Hemodialysis Blood Tubing Sets - Performance, Testing, and Labeling Requirements

This guidance document is limited to hemodialysis blood tubing sets used as the extracorporeal blood circuit during hemodialysis treatment, as classified under 21 CFR 876.5820 (product codes FJK and KOC). It does not include tubing or devices used for vascular access or peritoneal dialysis.

  1. Conduct complete performance testing battery as outlined
  2. Perform biocompatibility testing per ISO 10993
  3. Validate sterilization process and pyrogenicity
  4. Complete expiration date validation testing
  5. Develop comprehensive labeling including all required elements
  6. Document material composition and compare to predicates
  7. Validate compatibility with specified hemodialysis delivery systems
  8. Prepare abbreviated 510(k) submission with test results and acceptance criteria
  9. Implement color coding requirements for connectors
  10. Establish quality controls for manufacturing and testing

Key Considerations

Non-clinical testing

  • Pressure leak testing up to 1.5x maximum labeled pressures
  • Endurance testing of pump segment at maximum flow rates
  • Endurance testing of injection ports
  • Priming volume assessment
  • Tensile testing of joints and materials
  • Pressure transducer leakage testing
  • Clamp performance testing
  • Kink resistance testing
  • 4-hour system compatibility testing with blood analog fluid at 37°C

Labeling

  • Include expiration date
  • Color coding requirements (red for arterial, blue for venous connectors)
  • Single use warning
  • Device description including components, dimensions, compatibility
  • Storage conditions
  • Sterility status and method
  • Lot number
  • Warnings about hemolysis risks

Biocompatibility

  • Cytotoxicity
  • Sensitization
  • Irritation/intracutaneous reactivity
  • Acute systemic toxicity
  • Hemocompatibility
  • Genotoxicity

Safety

  • Sterility assurance level (SAL) of 1x10-6
  • Pyrogenicity testing
  • Package integrity testing

Other considerations

  • ISO 10993: Biological Evaluation of Medical Devices Part 1: Evaluation and Testing
  • ANSI/AAMI ST 72:2002: Bacterial endotoxins - Test methodologies, routine monitoring, and alternatives to batch testing

Original guidance

  • Hemodialysis Blood Tubing Sets - Performance, Testing, and Labeling Requirements
  • HTML / PDF
  • Issue date: 2008-04-23
  • Last changed date: 2020-03-20
  • Status: FINAL
  • Official FDA topics: Medical Devices, 510(k)
  • ReguVirta summary file ID: af71824f877bd8d0b132a9f3c5e08acf
This post is licensed under CC BY 4.0 by the author.